Manufacturing
Manufacturers are constantly seeking new ways to improve their processes, reduce downtime, and ensure consistent quality control across their production lines. Custom automation solutions are playing a key role in addressing these challenges, offering increased flexibility and control over manufacturing processes.
Industry Priorities & Challenges
Manufacturers need solutions that maximize cost-effectiveness and ensure operational reliability, minimizing downtime and maintenance costs.
Systems must offer backwards compatibility to integrate with existing infrastructure, reducing the need for costly upgrades and extending equipment life.
Reducing lead times is crucial for minimizing production disruptions and meeting business demands.
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Flexible & Scalable Solutions
Start with a trusted reference design, layer on targeted enhancements, or commission an end-to-end build; each path delivers the right fit at the right cost.
Use custom daughterboards with existing COTS systems to add functionality specific to your setup without the expense of a full custom design.
Our custom controllers are designed for both monitoring and control, supporting IoT-driven data collection alongside system management.
Key Features for Manufacturing Environments
Our systems feature rugged Human-Machine Interfaces (HMIs) that withstand industrial conditions while offering flexible control options for operators.
Custom controllers are housed in IP-rated enclosures, providing protection from dust, moisture, and environmental factors for safe, reliable operation.
Compared to PLCs, our systems offer expanded functionality, supporting advanced control algorithms, data logging, and flexible connectivity for comprehensive manufacturing system integration.
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System Integration & Compatibility
Our custom controllers are compatible with a wide range of hardware and software systems, ensuring they integrate smoothly into existing infrastructures.
With extensive support for drivers and applications, our systems reduce setup time and simplify integration.
Support for a variety of inputs and outputs, including analog, digital, I2C, and SPI, allows seamless integration of pumps, valves, sensors, and more.
Business Benefits
We offer flexible designs from adaptable reference models to full custom systems, providing cost-efficient options that don’t sacrifice functionality.
From PCB design and firmware development to supply chain management, we handle every step to ensure reliable delivery and continued support.
With IP-rated enclosures and high reliability, our systems are built to withstand the demands of industrial manufacturing, ensuring long-term performance and minimal maintenance needs.
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Network & Connectivity Options
Wi-Fi and low-frequency radio options allow efficient communication within a single facility, supporting real-time monitoring and control.
Zigbee and LoRa provide options for wider connectivity across larger or distributed sites.
Encrypted protocols ensure safe data transmission across connected systems, helping manufacturers maintain secure and reliable operations.
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